Clutch pedal, replacement
LHD model
Remove
the negative battery lead
the dashboard panel
the two nuts, the control unit and push the relay holder to one side
Remove clutch pedal
Remove the locking clip, ring and pin from the fork.
Detach the spring.
Remove the nut from the hinge bolt.
Pull the hinge bolt out as far as possible whilst turning the pedal to the left.
Remove the hinge bolt from above.
Remove the clutch pedal and then the spring
the clutch pedal and then the spring.
Replace/change clutch pedal parts
grease the two bearing bushings and spacing sleeve with Volvo grease P/N 1161241-3
the pedal rubber
the stop rubber
cruise control support, if present
Install clutch pedal
Position the spring on the pedal (note the position).
Install the pedal over the fork.
Install the hinge bolt from the left.
Attach the spring in its position (over the pedal).
Install the nut on the hinge bolt and tighten to 24 Nm.
Check function.
Position the pin in the fork and install the ring with the locking clip. Adjust the clutch pedal, see Check/ adjust pedal height .
Install
the two nuts, the relay holder and the control unit. Tightening moment 10 Nm.
the dashboard panel.
the negative battery lead